Henderson closed the laptop.
A: The 2nd edition, released in March 2018, added more process tables to cover a wider range of casting methods. It also deliberately left parts of the Excel file unprotected to allow for easier editing and customization.
This article provides a deep dive into everything you need to know about the CQI-27 Excel assessment, from its structure and key features to best practices for implementation.
Many quality managers convert the AIAG CQI-27 manual into a customized XLS spreadsheet to streamline the auditing process. A well-designed Excel workbook improves data entry efficiency, automates score calculations, and provides clear visual tracking. Workbook Architecture cqi-27 casting system assessment xls
Examines the physical flow of materials and the environmental controls on the production floor. Auditors evaluate how raw materials, scrap, and finished castings are identified, segregated, and tracked throughout the manufacturing cycle to prevent mixing or contamination. Section 3: Equipment and Facilities
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Do you need help formatting specific within your spreadsheet? Henderson closed the laptop
What do you use? (e.g., High-pressure die casting, green sand, investment?)
: Digital sheets can be quickly uploaded to OEM portals or shared with external third-party auditors during TS 16949 / IATF 16949 surveillance visits. Step-by-Step Implementation Guide
The CQI-27 Casting System Assessment Excel tool is far more than a glorified to-do list; it is a strategic quality management device. By converting the rigorous AIAG standard into an interactive, self-calculating, and visually intuitive format, the XLS empowers foundries and machining suppliers to move from reactive defect detection to proactive process assurance. When used with discipline—combining hard data from the spreadsheet with human expertise on the foundry floor—the CQI-27 XLS assessment becomes a catalyst for zero-defect casting, protecting both brand reputation and end-user safety. This article provides a deep dive into everything
Use conditional formatting to instantly flag problem areas. Program cells to turn soft green for scores above 90% (Excellent), yellow for 80-89% (Satisfactory), and red for anything below 80% (Needs Immediate Action). Best Practices for Completing the CQI-27 XLS
At the bottom, "Audit Trail" preserved every change: who edited which cell and when, the evidence uploaded, and the approval stamps. The file also included a "Lessons Learned" sheet that read like a compact manual: "Every control without verification is an assumption," and "Embed evidence immediately—photos with timestamps, spectrometer logs, and signed operator notes."